Use-Cases

Cracks are among the most critical defects in metallic materials and components. They can significantly reduce mechanical strength, fatigue life and operational safety, often leading to premature failure if left undetected. FOERSTER inspection systems enable reliable, non-destructive crack detection across a wide range of materials, product geometries and manufacturing processes – from high-speed production lines to maintenance and quality assurance.

Electrical conductivity provides key information about the composition, purity, and mechanical condition of non-ferromagnetic metals. FOERSTER testing systems use the eddy current method to measure conductivity quickly and precisely – for reliable material identification and quality control.

Mix-ups of materials can occur even in automated production processes. FOERSTER testing systems enable fast, non-destructive identification of material types to prevent costly errors, tool damage, or safety risks – ensuring that only the correct material enters the next production stage.

Delaminations and internal layer separations can compromise the strength and reliability of composite and metallic components. FOERSTER provides non-destructive inspection solutions using thermography and ultrasonic testing to detect hidden defects – ensuring consistent material quality and structural integrity.

Accurate wall thickness measurement, reliable inspection and continuous monitoring are essential for ensuring the quality, safety and dimensional accuracy of metallic products. FOERSTER inspection systems provide non-destructive solutions for determining wall thickness values, verifying compliance with specified tolerances and continuously monitoring thickness variations throughout the production process.

Hardness, microstructure and heat treatment significantly influence the strength and service life of metallic components. FOERSTER uses eddy current, magneto-inductive and thermographic testing technologies to detect material variations, grinding burn and insufficient case hardening depth non-destructively – ensuring reliable quality and consistent manufacturing processes.

Magnetic properties are key indicators of a material’s composition, quality, and processing state. FOERSTER measuring systems determine magnetic parameters with the highest precision – supporting reliable quality control, process optimization, and material research.

Magnetic anomalies in the ground indicate the presence of hidden metallic objects such as ferrous debris, infrastructure components, or unexploded ordnance. FOERSTER detection systems identify these anomalies with high precision using active electromagnetic induction or passive magnetometer technology.

Reliable detection of tube blank impacts and mandrel breakage is vital in seamless tube production. FOERSTER eddy current systems act as intelligent sensors that monitor both events in real time – ensuring smooth rolling processes, protecting equipment, and preventing production interruptions.

Surface defects such as pores, notches, grinding burns, localized material discontinuities and near-surface inclusions can significantly affect the quality, performance and service life of metallic products. FOERSTER inspection systems enable reliable, non-destructive detection of surface and near-surface defects, helping manufacturers maintain consistent product quality throughout the production process.

Internal defects such as voids, inclusions, laminations and internal cracks can significantly reduce the strength, reliability and service life of metallic products. Hidden beneath the material surface, these discontinuities require volumetric inspection for reliable detection. FOERSTER inspection systems enable non-destructive inspection of the entire material cross-section, ensuring consistent product quality without damaging the component.

Reliable weld inspection is essential for ensuring the safety, integrity and long-term performance of welded components and structures. Depending on the application, weld inspection may include the detection of surface imperfections, the verification of material properties and the assessment of weld quality. FOERSTER provides non-destructive inspection solutions for these critical inspection tasks throughout manufacturing, quality assurance and maintenance.

Ferromagnetic particles in copper, brass and other non-ferrous materials can impair product quality, reduce process reliability and affect the performance of finished components. FOERSTER inspection systems enable the reliable detection of ferrous contamination, helping manufacturers identify unwanted steel and iron particles before they lead to quality issues or production downtime.

Defective joints can compromise the strength and functionality of components. FOERSTER uses non-destructive thermographic inspection technologies to detect irregularities in adhesive, soldered and other joints – ensuring consistent quality and reliable manufacturing processes.

Coating defects, insufficient adhesion and thickness variations can compromise component performance and service life. FOERSTER uses non-destructive thermographic inspection technologies to detect irregularities in coatings and multilayer systems – supporting consistent quality and long-term component protection.

Uneven temperature distributions and localized overheating may indicate increased friction, improper contact conditions or performance irregularities. FOERSTER uses passive infrared thermography to detect and analyze thermal anomalies without contact – supporting reliable quality control and optimized industrial processes.